{"id":6985,"date":"2025-06-24T13:23:06","date_gmt":"2025-06-24T13:23:06","guid":{"rendered":"https:\/\/www.novotek.com\/co-uk\/?p=6985"},"modified":"2025-07-29T11:09:10","modified_gmt":"2025-07-29T11:09:10","slug":"industrial-ai-3-use-cases","status":"publish","type":"post","link":"https:\/\/www.novotek.com\/co-uk\/news\/industrial-ai-3-use-cases\/","title":{"rendered":"Industrial AI: 3 Use Cases"},"content":{"rendered":"<div class=\"container-md paragraph  \">\n<p><strong>If you&#8217;re wondering how AI can <em>actually<\/em> deliver value in your industrial environment, you&#8217;re not alone. In this article, we\u2019ll walk through three real-world use cases with industrial AI, step by step, covering what you need to get started!<\/strong><\/p>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p><strong>Let&#8217;s talk about:<\/strong><\/p>\n<\/div>\n\n<div class=\"container-md list  \">\n<ul class=\"wp-block-list\"><div class=\"container-md list-item  \">\n<li><em><strong><a href=\"#predictive\">Predictive Maintenance<\/a><\/strong><\/em><\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><em><strong><a href=\"#energy\">Energy Optimisation<\/a><\/strong><\/em><\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><em><strong><a href=\"#agent-mcp\">Agent-Assisted Process Insight via MCP<\/a><\/strong><\/em><\/li>\n<\/div><\/ul>\n<\/div>\n\n<div class=\"container-md spacer  \">\n<div style=\"height:10px\" aria-hidden=\"true\" id=\"predictive\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n\n<div class=\"container media-text  \">\n<div class=\"wp-block-media-text has-media-on-the-right is-stacked-on-mobile\" style=\"grid-template-columns:auto 40%\"><div class=\"wp-block-media-text__content\"><div class=\"container-md paragraph  \">\n<p class=\"has-novotek-dark-red-color has-text-color has-link-color wp-elements-33d28380d007d8554c07870752cd5eb1\"><strong>USE CASE 1<\/strong><\/p>\n<\/div>\n\n<div class=\"container-md heading  \">\n<h2 class=\"wp-block-heading\">Predictive Maintenance<\/h2>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p>Predictive maintenance help you avoid unexpected equipment failures by identifying issues before they lead to downtime. By analyzing time-series data collected from sensors, typically stored in a historian like <em><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-historian\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Proficy Historian<\/strong><\/a><\/em>, machine learning models can spot early warning signs, such as unusual trends or deviations from normal operating conditions.<\/p>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p>Once trained, these models can run either at the edge or in a central system, depending on the setup. The results can be integrated into SCADA platforms like <em><strong><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-hmi-scada-ifix\/\" target=\"_blank\" rel=\"noreferrer noopener\">Proficy iFIX<\/a><\/strong><\/em> to trigger alarms, assign health scores, or support maintenance planning in real time.<\/p>\n<\/div>\n\n<div class=\"container-md group  \">\n<div class=\"wp-block-group has-background\" style=\"background-color:#f2f2f2\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"container-md spacer  \">\n<div style=\"height:12px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n\n<div class=\"container-md heading  \">\n<h2 class=\"wp-block-heading has-medium-font-size\">To get started, you&#8217;ll need: <\/h2>\n<\/div>\n\n<div class=\"container-md list  \">\n<ul class=\"wp-block-list\"><div class=\"container-md list-item  \">\n<li><strong>Time-series data<\/strong> from sensors on critical equipment<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>A historian system<\/strong> to collect and organize the data (like <em><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-historian\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Proficy Historian<\/strong><\/a><\/em>)<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>A machine learning or analytics tool<\/strong> to build and deploy models (like <em><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/analytics\/proficy-csense\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Proficy CSense<\/strong><\/a><\/em>)<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>Integration with a SCADA or HMI system<\/strong> to visualize results and generate alerts (e.g.,<a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-hmi-scada-ifix\/\"> <\/a><em><strong><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-hmi-scada-ifix\/\" target=\"_blank\" rel=\"noreferrer noopener\">Proficy iFIX<\/a><\/strong>)<\/em><\/li>\n<\/div><\/ul>\n<\/div>\n\n<div class=\"container-md spacer  \">\n<div style=\"height:12px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/div>\n<\/div><\/div><\/div><figure class=\"wp-block-media-text__media\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Predictive-Maintenance4-1.png\" alt=\"\" class=\"wp-image-7050 size-full\" srcset=\"https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Predictive-Maintenance4-1.png 800w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Predictive-Maintenance4-1-300x225.png 300w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Predictive-Maintenance4-1-768x576.png 768w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Predictive-Maintenance4-1-86x65.png 86w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Predictive-Maintenance4-1-306x230.png 306w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Predictive-Maintenance4-1-636x477.png 636w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure><\/div>\n<\/div>\n\n<div class=\"container media-text  \">\n<div class=\"wp-block-media-text is-stacked-on-mobile\" style=\"grid-template-columns:40% auto\" id=\"energy\"><figure class=\"wp-block-media-text__media\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Energy-Optimization-1.png\" alt=\"\" class=\"wp-image-7051 size-full\" srcset=\"https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Energy-Optimization-1.png 800w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Energy-Optimization-1-300x225.png 300w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Energy-Optimization-1-768x576.png 768w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Energy-Optimization-1-86x65.png 86w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Energy-Optimization-1-306x230.png 306w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/Energy-Optimization-1-636x477.png 636w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure><div class=\"wp-block-media-text__content\"><div class=\"container-md paragraph  \">\n<p class=\"has-novotek-dark-red-color has-text-color has-link-color wp-elements-b04d3694e9737eb621675bb2683228a9\"><strong>USE CASE 2<\/strong><\/p>\n<\/div>\n\n<div class=\"container-md heading  \">\n<h2 class=\"wp-block-heading\">Energy Optimisation<\/h2>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p>Energy optimisation uses AI to reduce energy consumption without compromising how efficiently a plant runs. It works by collecting real-time sensor data from the plant and using that data to train a model that understands how the process behaves.<\/p>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p>The AI model predicts the best control actions (like adjusting setpoints) based on current operating conditions and system constraints. These recommendations are sent to the SCADA system, which then communicates with the control hardware to apply the changes. The process runs continuously in a closed loop, similar to how model predictive control works &#8211; always adjusting to find the most efficient operating point.<\/p>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p>Once trained, these models can run either at the edge or in a central system, depending on the setup. The results can be integrated into SCADA platforms like <em><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-hmi-scada-ifix\/\" target=\"_blank\" rel=\"noreferrer noopener\">Proficy iFIX<\/a><\/em> to trigger alarms, assign health scores, or support maintenance planning in real time.<\/p>\n<\/div>\n\n<div class=\"container-md group  \">\n<div class=\"wp-block-group has-background\" style=\"background-color:#f2f2f2\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"container-md spacer  \">\n<div style=\"height:12px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n\n<div class=\"container-md heading  \">\n<h2 class=\"wp-block-heading has-medium-font-size\">What you&#8217;ll need: <\/h2>\n<\/div>\n\n<div class=\"container-md list  \">\n<ul class=\"wp-block-list\"><div class=\"container-md list-item  \">\n<li><strong>Real-time data<\/strong> from energy meters and process sensors<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>A historian <\/strong>to store and organize the data (e.g., <em><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-historian\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Proficy Historian<\/strong><\/a><\/em>)<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>An AI or optimization model<\/strong> to recommend control setpoints (like <em><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/analytics\/proficy-csense\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Proficy CSense<\/strong><\/a><\/em>)<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>A SCADA system<\/strong> to apply the setpoints and monitor performance (e.g., <em><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-hmi-scada-ifix\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Proficy iFIX<\/strong><\/a><\/em>)<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><em>(Optional)<\/em> <em>On-prem or edge deployment for faster real-time response<\/em><\/li>\n<\/div><\/ul>\n<\/div>\n\n<div class=\"container-md spacer  \">\n<div style=\"height:12px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/div>\n<\/div><\/div><\/div><\/div>\n<\/div>\n\n<div class=\"container media-text  \">\n<div class=\"wp-block-media-text has-media-on-the-right is-stacked-on-mobile\" style=\"grid-template-columns:auto 40%\" id=\"agent-mcp\"><div class=\"wp-block-media-text__content\"><div class=\"container-md paragraph  \">\n<p class=\"has-novotek-dark-red-color has-text-color has-link-color wp-elements-d02c2e00f499d76d66e0c73379f44790\"><strong>USE CASE 3<\/strong><\/p>\n<\/div>\n\n<div class=\"container-md heading  \">\n<h2 class=\"wp-block-heading\">Agent-Assisted Process Insight via MCP<\/h2>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p>This use case leverages a <strong>Model Context Protocol (MCP) server<\/strong> (e.g., <a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/highbyte-intelligence-hub\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>HighByte Intelligence Hub<\/strong><\/a>) to expose rich, contextualized plant data to an <strong>LLM-based agent<\/strong> (e.g., built using LangChain or LangFlow). <\/p>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p>The agent can subscribe to live process data, historian data, and modeled relationships, enabling it to reason about the current state of the plant, generate natural-language insights, and recommend control actions. These insights are either presented to human operators or passed to SCADA for further action.<\/p>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p>The loop functions like a smart assistant: pulling live and historical data, applying structured reasoning, and feeding back actionable intelligence &#8211; creating a new layer of <strong>human-AI collaboration<\/strong> in industrial operations.<\/p>\n<\/div>\n\n<div class=\"container-md buttons  \">\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\"><div class=\"container-md button  \">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-novotek-red-background-color has-background wp-element-button\" href=\"https:\/\/www.youtube.com\/watch?v=5_WE6cZeDG8\" target=\"_blank\" rel=\"noreferrer noopener\">Want to dig deeper? Watch a demo from HighByte!<\/a><\/div>\n<\/div><\/div>\n<\/div>\n\n<div class=\"container-md group  \">\n<div class=\"wp-block-group has-background\" style=\"background-color:#f2f2f2\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"container-md spacer  \">\n<div style=\"height:12px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n\n<div class=\"container-md heading  \">\n<h2 class=\"wp-block-heading has-medium-font-size\">You&#8217;ll need: <\/h2>\n<\/div>\n\n<div class=\"container-md list  \">\n<ul class=\"wp-block-list\"><div class=\"container-md list-item  \">\n<li><strong>Plant Data:<\/strong> Sensor, PLC, and control data<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>Historian System:<\/strong> like <strong><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-historian\/\" target=\"_blank\" rel=\"noreferrer noopener\">Proficy Historian<\/a> <\/strong>for storing time series<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>MCP Server:<\/strong> e.g., <a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/highbyte-intelligence-hub\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>HighByte Intelligence Hub<\/strong><\/a> to model and contextualize data<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>LLM\/AI Agent:<\/strong> e.g., LangChain, local GPT model, or Azure OpenAI agent<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><strong>SCADA System:<\/strong> e.g., <em><a href=\"https:\/\/www.novotek.com\/co-uk\/solutions-and-products\/proficy-hmi-scada-ifix\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Proficy iFIX<\/strong><\/a><\/em> to visualize or enforce recommendations<\/li>\n<\/div>\n\n<div class=\"container-md list-item  \">\n<li><em><strong>Optional UI:<\/strong> Operator console with chat interface<\/em><\/li>\n<\/div><\/ul>\n<\/div>\n\n<div class=\"container-md spacer  \">\n<div style=\"height:12px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div><\/div>\n<\/div><\/div><\/div><figure class=\"wp-block-media-text__media\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/MCP.png\" alt=\"\" class=\"wp-image-7052 size-full\" srcset=\"https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/MCP.png 800w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/MCP-300x225.png 300w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/MCP-768x576.png 768w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/MCP-86x65.png 86w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/MCP-306x230.png 306w, https:\/\/www.novotek.com\/co-uk\/wp-content\/uploads\/sites\/7\/MCP-636x477.png 636w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure><\/div>\n<\/div>\n\n<div class=\"container-md spacer  \">\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n\n<div class=\"container-md heading  \">\n<h2 class=\"wp-block-heading\">AI use cases based on your needs! <\/h2>\n<\/div>\n\n<div class=\"container-md paragraph  \">\n<p>Want to take the first small step with AI? We\u2019re just a message away! Let\u2019s figure out together what\u2019s realistic, valuable, and doable &#8211; starting from where you are.<\/p>\n<\/div>\n\n<div class=\"container-md form  \"><script type=\"text\/javascript\">\n\/* <![CDATA[ *\/\nvar gform;gform||(document.addEventListener(\"gform_main_scripts_loaded\",function(){gform.scriptsLoaded=!0}),document.addEventListener(\"gform\/theme\/scripts_loaded\",function(){gform.themeScriptsLoaded=!0}),window.addEventListener(\"DOMContentLoaded\",function(){gform.domLoaded=!0}),gform={domLoaded:!1,scriptsLoaded:!1,themeScriptsLoaded:!1,isFormEditor:()=>\"function\"==typeof InitializeEditor,callIfLoaded:function(o){return!(!gform.domLoaded||!gform.scriptsLoaded||!gform.themeScriptsLoaded&&!gform.isFormEditor()||(gform.isFormEditor()&&console.warn(\"The use of gform.initializeOnLoaded() is deprecated in the form editor context and will be removed in Gravity Forms 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In this article, we\u2019ll walk through three real-world use cases with industrial AI, step by step, covering what you need to get started! Let&#8217;s talk about: AI use cases based on your needs! 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